Product Description
PRODUCT APPLICATION
Our products are used for EV MOTOR of new energy vehicles.
PRODUCT ADVANTAGES
A>The manufacturing accuracy based on P5 Level.
B>Super pure stell is used,after forging,annealing,cold rolling and then turing, in order to obtain better organiazational compactness. The harmful non-matallic inclusings are greatly reduced in our special made super clean steel
C>Diameter variation of self-researched steel ball and ceramic ball can reach 0.13um,Sa<30nm. The ceramic ball is adopted to greatly reduce the abrasion of the surface starting poin and noise, prolong lubrication life.
D>Composite cage suitable for high-speed operation to prevent the occurrence of abnormal wear and tear off cause by umbrella effect.
E>All kinds of reliability tests can be carried out, based on tribology about life analysis, can be used as a reference for machinning accuracy of support ring,steel ball and cage.
F>Clean cleaning, filtering accuracy of 0.1um, to avoid the noise caused by garbage crushing.
a.shake cleaning—de-fat,remove most of the putty
b.Dur-ultrasonic jet cleaning—non-fat,ultrasonic cleaning
c.corncob roll and throw—remove the burrs
d.five-tank washing—RO water ultrasonic,remove water-soluble garbage
e.five-tank hydrocarbon—ultrasonic,removoe oil-soluble garbage
PRODUCT INTRUDACTION
General information of deep groove ball bearing
Deep groove ball bearing consists of an outer ring, an inner ring, a group of steel balls and a group of cages. Deep groove ball structure is also divided into seal and open structure. The open type means that the bearing has no sealing structure. The sealed deep groove ball is divided into dust-proof seal. The dust-proof seal cover is made of steel plate, which only serves as a simple way to prevent dust from entering the bearing raceway.
Working principle of deep groove ball bearing
It mainly bears radial load, and also can bear axial load and radial load at the same time. When it only bears radial load, the contact angle is zero. When the deep groove ball bearing has a large radial clearance, it has the performance of angular contact bearing and can withstand large axial load. The friction coefficient of the deep groove ball bearing is very small, and the limit speed is also very high.
Characteristics of deep groove ball bearing
Deep groove ball bearings are suitable for high speed operation, and they are very durable without frequent maintenance. This kind of bearing has the characteristics of small friction coefficient, high limit speed, various sizes and forms; they are used in precision instruments, low noise motor, automobile, motorcycle and general machinery and other industries. It is 1 of the most widely used bearing in mechanical industry. It mainly bears radial load, and also can bear a certain amount of axial load.
Advantage:
1.Deep groove ball bearing— CZPT to carry high loads
2.With carbon chrome steel ball bearing/ceramic ball bearing
3.more quietly than croller bearings
4.Deep groove ball bearing—-Low noise.Stable performance and durable
5.Deep groove ball bearing—-Able to work in sub-zero temperatures and have low rolling resistance
6.Deep groove ball bearing—-Suitable for countless applications.
PRODUCTION PROCESS
BUSINESS PARTENER
PACKING&SHIPPING
Package
1. tube package/ outer carton
2. tube package/ outer carton / pallets
3.small sealing bag/outer carton
4. according to client’s requirements
Shipping
By Air / By Sea /By Express
a. For small weight or Urgent, goods will be delivery by Express DHL/FedEX/UPS/TNT/EMS
b. For max production,goods will be shipped by sea/by air.
c. According to your requirements
FAQ
Q1:What is your Before-sales Service?
1>. Offer to bear related consultation about technology and application;
2>.Help customers with bearing choice, clearance configuration, products’ life and reliability analysis;
3>. Offer highly cost-effective and complete solution program according to site conditions;
4>. Offer localized program on introduced equipment to save running cost
Q2: What is your After-sales Service?
1>. Offer training about bearing installation and maintenance;
2>.Help customers with trouble diagnosis and failure analysis;
Q3: How about your company’s strength?
1>A.FREE SAMPLES:
contact us by email or trade manager, we will send the free samples according to your request.
B.LOW MOQ
For the standard size bearings, even one, we also accept.
2>. World-Class Bearing:
We provide our customers with miniature deep groove ball bearings with world-class quality.
3>.OEM or Non-Stand Bearings:
Any requirement for Nonstandard roller bearings is Easily Fulfilled by us due to we have a strong professional team, professional production, testing equipment, professional sales and after sale service team.
4>. After Sales Service and Technical Assistance:
The company provides after-sales service and technical assistance as per the customer’s requirements and needs.
5>.Quick Delivery:
1-3 workingdays for the stock goods.
1-3 weeks of production, depending on the order qty.
Q4: What will we do if you are not satisfied with the product?
A: If have any abnormal, please contact us at the first time, we will immediately process
Q5: Is optional lubrication provided?
A: We can offer a wide range of oils and greases for a variety of applications. Please contact our engineer for technical assistance with any special requirements /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Machining Accuracy: | P5 |
|---|---|
| HRC: | 60~64 |
| Steel Ball Accuracy: | G3 |
| Rotational Speed: | 12000~18000rpm |
| Working Test Temperature: | 110 |
| Cr(Kn): | 20.6 |
| Samples: |
US$ 7/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can you Provide Examples of Industries where Ball Bearings are Crucial Components?
Ball bearings are essential components in a wide range of industries where smooth motion, load support, and precision are vital. Here are some examples of industries where ball bearings play a crucial role:
- Automotive Industry:
Ball bearings are used in various automotive applications, including wheel hubs, transmissions, engines, steering systems, and suspension components. They provide reliable rotation and support in both passenger vehicles and commercial vehicles.
- Aerospace Industry:
In the aerospace sector, ball bearings are found in aircraft engines, landing gear systems, control surfaces, and avionics equipment. Their ability to handle high speeds and precision is vital for aviation safety.
- Industrial Machinery:
Ball bearings are integral to a wide range of industrial machinery, including pumps, compressors, conveyors, machine tools, printing presses, and textile machinery. They facilitate smooth operation and load distribution in these diverse applications.
- Medical Equipment:
In medical devices and equipment, ball bearings are used in surgical instruments, imaging equipment, dental tools, and laboratory machinery. Their precision and smooth movement are crucial for accurate diagnostics and treatments.
- Robotics and Automation:
Ball bearings are key components in robotic arms, automation systems, and manufacturing machinery. They enable precise movement, high-speed operation, and reliable performance in automated processes.
- Renewable Energy:
Wind turbines and solar tracking systems utilize ball bearings to enable efficient rotation and tracking of the wind blades and solar panels. Ball bearings withstand the dynamic loads and environmental conditions in renewable energy applications.
- Marine and Shipbuilding:
Ball bearings are used in marine applications such as ship propulsion systems, steering mechanisms, and marine pumps. They withstand the corrosive environment and provide reliable performance in maritime operations.
- Heavy Equipment and Construction:
In construction machinery like excavators, bulldozers, and cranes, ball bearings support the movement of heavy loads and enable efficient operation in demanding environments.
- Electronics and Consumer Appliances:
Consumer electronics like electric motors, computer hard drives, and household appliances rely on ball bearings for smooth motion and reliable operation.
- Oil and Gas Industry:
In oil and gas exploration and extraction equipment, ball bearings are used in drilling rigs, pumps, and processing machinery. They handle the high loads and harsh conditions of this industry.
These examples demonstrate how ball bearings are indispensable components in various industries, contributing to the efficiency, reliability, and functionality of diverse mechanical systems and equipment.
What are the Differences between Deep Groove Ball Bearings and Angular Contact Ball Bearings?
Deep groove ball bearings and angular contact ball bearings are two common types of ball bearings, each designed for specific applications and load conditions. Here are the key differences between these two types of bearings:
- Design and Geometry:
Deep Groove Ball Bearings:
Deep groove ball bearings have a simple design with a single row of balls that run along deep raceways in both the inner and outer rings. The rings are usually symmetrical and non-separable, resulting in a balanced load distribution.
Angular Contact Ball Bearings:
Angular contact ball bearings have a more complex design with two rows of balls, oriented at an angle to the bearing’s axis. This arrangement allows for the transmission of both radial and axial loads, making them suitable for combined loads and applications requiring high precision.
- Load Carrying Capacity:
Deep Groove Ball Bearings:
Deep groove ball bearings are primarily designed to carry radial loads. They can handle axial loads in both directions, but their axial load-carrying capacity is generally lower compared to angular contact ball bearings.
Angular Contact Ball Bearings:
Angular contact ball bearings are specifically designed to handle both radial and axial loads. The contact angle between the rows of balls determines the bearings’ axial load-carrying capacity. They can handle higher axial loads and are commonly used in applications with thrust loads.
- Contact Angle:
Deep Groove Ball Bearings:
Deep groove ball bearings have no defined contact angle, as the balls move in a deep groove along the raceways. They are primarily designed for radial loads.
Angular Contact Ball Bearings:
Angular contact ball bearings have a specified contact angle between the rows of balls. This contact angle allows them to carry both radial and axial loads and is crucial for their ability to handle combined loads.
- Applications:
Deep Groove Ball Bearings:
Deep groove ball bearings are commonly used in applications that primarily require radial loads, such as electric motors, pumps, and conveyor systems. They are also suitable for high-speed operation.
Angular Contact Ball Bearings:
Angular contact ball bearings are used in applications where both radial and axial loads are present, such as in machine tools, automotive wheel hubs, and aerospace components. They are especially useful for applications that require precise axial positioning and handling of thrust loads.
- Limitations:
Deep Groove Ball Bearings:
Deep groove ball bearings are not as suitable for handling significant axial loads and may experience skidding under certain conditions due to their deep raceways.
Angular Contact Ball Bearings:
Angular contact ball bearings can experience increased heat generation and wear at higher speeds due to the contact angle of the balls.
In summary, the design, load-carrying capacity, contact angle, and applications differ between deep groove ball bearings and angular contact ball bearings. Choosing the appropriate type depends on the specific load conditions and requirements of the application.
What Factors should be Considered when Selecting a Ball Bearing for a Particular Application?
Selecting the right ball bearing for a specific application involves careful consideration of various factors to ensure optimal performance, longevity, and reliability. Here are the key factors that should be taken into account:
- Load Type and Magnitude:
Determine the type of load (radial, axial, or combined) and the magnitude of the load that the bearing will need to support. Choose a bearing with the appropriate load-carrying capacity to ensure reliable operation.
- Speed and Operating Conditions:
Consider the rotational speed of the application and the operating conditions, such as temperature, humidity, and exposure to contaminants. Different bearing types and materials are suited for varying speeds and environments.
- Accuracy and Precision:
For applications requiring high accuracy and precision, such as machine tool spindles or optical instruments, choose high-precision bearings that can maintain tight tolerances and minimize runout.
- Space Limitations:
If the application has limited space, choose miniature or compact ball bearings that can fit within the available dimensions without compromising performance.
- Thrust and Radial Loads:
Determine whether the application requires predominantly thrust or radial load support. Choose the appropriate type of ball bearing (thrust, radial, or angular contact) based on the primary load direction.
- Alignment and Misalignment:
If the application experiences misalignment between the shaft and housing, consider self-aligning ball bearings that can accommodate angular misalignment.
- Mounting and Installation:
Consider the ease of mounting and dismounting the bearing. Some applications may benefit from features like flanges or snap rings for secure installation.
- Lubrication and Maintenance:
Choose a bearing with appropriate lubrication options based on the application’s speed and temperature range. Consider whether seals or shields are necessary to protect the bearing from contaminants.
- Environmental Conditions:
Factor in the operating environment, including exposure to corrosive substances, chemicals, water, or dust. Choose materials and coatings that can withstand the specific environmental challenges.
- Bearing Material:
Select a bearing material that suits the application’s requirements. Common materials include stainless steel for corrosion resistance and high-carbon chrome steel for general applications.
- Bearing Arrangement:
Consider whether a single-row, double-row, or multiple bearings in a specific arrangement are needed to accommodate the loads and moments present in the application.
By carefully evaluating these factors, engineers and designers can choose the most suitable ball bearing that aligns with the specific demands of the application, ensuring optimal performance, durability, and overall operational efficiency.
editor by CX 2024-02-11